Controls Engineer – Automation & PLC Systems

Location: Sterling Heights (MI) | Employment Type: Full Time - 40 hours per week | Job Level: T3 | Work Preference: Onsite at work location address | Job Code: 245845

Job Description:

Job Title

Overview / Summary

We are seeking an experienced Controls Engineer to support manufacturing operations through the development, troubleshooting, and improvement of automation and control systems. The ideal candidate will have strong PLC programming and troubleshooting experience, along with exposure to robotics, manufacturing automation, and industrial control systems.

Key Responsibilities

Develop and implement improvements to control systems and equipment using Factory Information Systems (FIS) data
Lead problem-solving activities related to equipment performance issues
Troubleshoot equipment, automation, robotics, and control system downtime issues
Coordinate resources to identify root causes and implement corrective actions
Assist in training manufacturing personnel and plant electricians
Support integration of controls into IT and manufacturing systems
Use plant monitoring software to review equipment cycle times and performance
Review and coordinate project installations
Reprogram equipment for engineering changes and process improvements
Maintain backups for machinery and automation programs
Program new automation, machinery, material handling systems, and robots
Participate in equipment safety evaluations and risk assessments

Required Qualifications

High School Diploma or GED
5+ years of related controls engineering experience
Experience with:
- Error proofing
- Programmable Logic Controllers (PLC)
- Troubleshooting and problem solving
- Good Manufacturing Practices (GMP)
Familiarity with Microsoft Office Suite (Excel, PowerPoint, Outlook)
Experience with PLC controllers such as Siemens, Rexroth, and Allen-Bradley
Strong leadership, interpersonal, teamwork, and communication skills
Ability to work collaboratively with maintenance teams, vendors, and process teams

Preferred Qualifications

Bachelor’s degree in Engineering
Experience with:
- Lean Manufacturing
- Six Sigma
- Electrical systems
- Robotics and automation
- Siemens Step 7 and TIA Portal programming/troubleshooting
- Siemens power line and solution line configuration/programming
- Machining and automation equipment controls troubleshooting
Familiarity with UL508A requirements and NFPA79 standards
Strong written and verbal communication skills

What Makes HTC A Great Place To Build Your Future

HTC Global Services wants you to join our team. Come build new things with us and advance your career. At HTC Global, you’ll collaborate with experts, work alongside clients, and be part of high-performing teams driving success together. You’ll have long-term opportunities to grow your career and develop skills in the latest emerging technologies.

At HTC Global Services, our employees have access to a comprehensive benefits package. Benefits can include Group Health (Medical, Dental, and Vision), Paid Time Off, Paid Holidays, 401(k) matching, Group Life and Disability insurance, Professional Development opportunities, Wellness programs, and a variety of other perks.

Our success as a company is built on inclusion and diversity. HTC Global Services is committed to providing a workplace free from discrimination and harassment, where every employee is treated with dignity and respect. We celebrate differences and believe that diverse cultures, perspectives, and skills drive innovation and success. HTC is an Equal Opportunity Employer and a proud National Minority Supplier. We seek to empower each individual, fostering an environment where everyone feels valued, included, and respected.

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