Gear Machining Tooling Engineer

Location: MI - Dearborn () | Employment Type: Full Time - 40 hours per week | Job Level: T2 | Work Preference: Onsite at work location address | Job Code: 245573

Job Description:

Gear Machining Tooling Engineer

Overview / Summary

We are seeking a Gear Machining Tooling Engineer focused on gear machining launch tooling. This role will work jointly with a headquarters launch team and suppliers to support the successful delivery of incoming manufacturing lines and achieve key business metrics for long-term success.

The role will support machining processes, tool development, manufacturing process improvement, quality launch activities, process audits, and continuous improvement initiatives.

Key Responsibilities

Support machining processes with tool development.
Support implementation of tool tracking.
Identify tool-dominant features and implement appropriate controls.
Drive continuous improvement in safety, quality, and productivity.
Complete PPAP quality launch documentation.
Apply engineering principles and analytical techniques to establish and continuously improve manufacturing processes and products.
Develop action plans to investigate and prioritize open issues and verify corrective actions for internal and supplier processes.
Lead and conduct process audits to ensure consistent process discipline.
Create process and instruction sheets supporting quality methods and processes.
Deliver capable processes and tools for gear machining operations.
Lead variability reduction and lean manufacturing initiatives and best practices.
Ensure compliance with plant, corporate, governmental, and environmental standards.
Support ISO 14001 compliance and internal ISO auditing and compliance activities as required.

Required Qualifications

High school diploma or GED.
5 years of relevant experience in CNC machining manufacturing.
Experience with tooling.
Experience with Computer Numerical Control (CNC).
Experience with CNC mills.
Experience in high-production machining tool manufacturing.
Experience with gear blade grinding.
Effective oral and written communication skills.

Preferred Qualifications

Bachelor's degree.
Lean Six Sigma experience.
Lean Manufacturing experience.
Experience programming tool presetters, including Royal/Zoller.
Experience with 8D and 5 Why corrective action and problem-solving methodologies.
Experience with lean tools, including 5S, Kanban, Poka-yoke, and Value Stream Mapping.
Experience with DMAIC and DMADV (DFSS) project methodologies.
Experience with FMEA, PPAP, and DOE.

What Makes HTC A Great Place To Build Your Future

HTC Global Services wants you to join our team. Come build new things with us and advance your career. At HTC Global, you’ll collaborate with experts, work alongside clients, and be part of high-performing teams driving success together. You’ll have long-term opportunities to grow your career and develop skills in the latest emerging technologies.

At HTC Global Services, our employees have access to a comprehensive benefits package. Benefits can include Group Health (Medical, Dental, and Vision), Paid Time Off, Paid Holidays, 401(k) matching, Group Life and Disability insurance, Professional Development opportunities, Wellness programs, and a variety of other perks.

Our success as a company is built on inclusion and diversity. HTC Global Services is committed to providing a workplace free from discrimination and harassment, where every employee is treated with dignity and respect. We celebrate differences and believe that diverse cultures, perspectives, and skills drive innovation and success. HTC is an Equal Opportunity Employer and a proud National Minority Supplier. We seek to empower each individual, fostering an environment where everyone feels valued, included, and respected.

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